Manufacturing Consulting:

Manufacturing operations assessments and optimization – Utilize LEAN principles to maximize operations regarding design, supply chain, scheduling, production, maintenance and safety.  Streamlining and linking upstream and downstream processes to optimize uptime and throughput.

Safety assessments and solutions – Identify risk for human injury and implement the control measures to reduce the risk to acceptable levels.

  • Perimeter and machine guarding

Industrial network design and security – Develop independent manufacturing networks, reducing risks and enabling the safe flow of data with company enterprise networks.  Secure industrial networks from data hijacking and corruption.

Controls system design, upgrades and integrations – Used to update, operate and/or automate processes, providing centralized monitoring and control for numerous process inputs and outputs.

Controls retrofit and upgrades Maximize financial resources by updating to modern controls on mechanically sound machinery, avoiding the costs of new equipment.

  • Advanced press controls
  • HMI hardware and software
  • PLC hardware and software
  • Hydraulics to electric servo
  • Data gathering

Control systems backup, restore, and disaster recovery – Eliminate the immense costs, due to loss of data, by incorporating safe back-up and restore processes.

Asset Management - Increase uptime, extend equipment life and lower inventory costs.  Work order tracking and scheduling.  Advanced real time visibility through remote monitoring and analysis leads to more proactive maintenance approach.

  • Increase uptime
  • Extend equipment life
  • Lower inventory costs
  • Work order tracking and scheduling of all preventative maintenance

Controls and Integration

Control panel design & layout – Our designs take into account costs, simple operator controls, safe & reliable operation and have an attractive appearance.

PLC & HMI programming – control manufacturing processes and functions requiring high reliability.

Production of control panels – From design through production of panels to electrical drawings, we provide a turnkey system.  UL 508A Certified

Experience in supporting the following platforms:  

  • Allen Bradley
  • Siemens
  • Rockwell
  • Omron
  • Motoman
  • Yaskawa
  • Fanuc
  • Parker

 

 

Hagerman Shop Floor

  

  

Examples of Manufacturing Consulting services we have provided